Processing
Backorders
When processing an internal
replenishment order or a usage order, there may not always be enough inventory
available at your warehouse to fill an order. When an order cannot be filled
completely due to a temporary shortage of stock items, the system automatically
backorders the items. The backordered quantity is the quantity of
items that could not be allocated to the order because of the shortage.
Backordered Quantity = On-order Quantity - Allocated Quantity
Therefore, the order is only
partially allocated. Partially allocated orders have a header with an allocation
status of A for partial allocation and at least one line with an
allocation status of A for partial allocation. Allocation status
of an order header and order lines can be viewed on the Order Requirements
Inquiry (ORI) screen.
When a backorder occurs with
a usage order or an internal replenishment order, the backordered items
and quantities appear on the Allocation Exception Report (RAEXP).
The Allocation Exception Report (RAEXP) is generated automatically
each day and is used to determine the items and quantities that have been
backordered. This report also provides other warehouse locations that have
the items in stock in case there is an urgent need.
The Allocation Exception
Report is located in RMDS in the report group IN 260-4. The report
ID is RAEXP. For more information on accessing RMDS reports, refer to
Viewing
and Printing RMDS Reports Step-by-Step.
There are two ways in which
backorders can be handled:
-
Orders can be closed without
shipping the backordered quantity. This can only occur when:
-
The order has a status of
5 for partial allocation, and the shipped quantities all equal the
allocated quantities. In other words, all of the items that were allocated
to the order have been picked, posted and shipped.
-
The order has a status of 4
for released, and all lines have an allocated quantity of zero. In other
words, no inventory has been allocated to any line of this order because
no items were available at the warehouse.
Closing the order without issuing
the backordered quantity cancels the backorder. If the customer still needs
the items that were backordered, a new order must be submitted.
-
If the order is left open, backorders
can be maintained at the warehouse and processed again when inventory is
available. In other words, the backordered quantity will be automatically
released again and automatically reallocated when enough nventory is available
to fill at least a partial quantity of one line of the order. Once all
backordered lines have been allocated and shipped, the order can be closed.
Note: For a backorder
to be processed, the order must have a header status of 4 for released
or 5 for partially allocated. The order also must have a header
with an allocation status of A for partial allocation and at least
one line with an allocation status of A for partial allocation.
Normally, if the automatic picking
function is turned on, orders are automatically closed when the allocated
quantity equals the shipped quantity. However, the automatic picking function
will not automatically close an order with backordered items. If you want
to close such an order and cancel the backorder, you must close the order
manually via the Usage Order Close (UOC) screen.
Reallocation occurs during
production when the backordered reallocation job is run. The backordered
job is run every night automatically. Once an order is reallocated, it
is then processed like a normal order. A pick list is generated, and the
warehouse must pick, post and ship the order.